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Testing and Modeling of Polymers for Solid Mechanics Simulations

Why do polymers have rate-dependent behavior?
How can you capture this behavior with modern test methods?
What models are available in FE codes, and how can I find the parameters for my test data?

Testing and Modeling of Polymers for Solid Mechanics Simulations

Advanced and accurate modelling of time- and temperature-dependent response of thermoplastics, elastomers, TPEs, composites, and foams.

Modern solid mechanics FE codes have built-in, advanced material models that can capture the complex behavior of polymers, including rate-dependent yield, plasticity, creep, stress-relaxation, and anisotropy. Designing your part without taking these into account can lead to extra iterations in the design cycle, field failures, or overdesign, costing additional money to manufacture.

Using advanced, modern test methods can enable simulation and test engineers to capture all these complex material effects, but measuring the mechanical behavior is the first step. Using your data to select and calibrate a material model will enable engineers to predict potential failures earlier in the design.

On this four-session online course, you’ll learn how to design a test plan, how to capture the test plan, and then calibrate your material model. You’ll then see the power of these models in your simulations to enable more accurate FE simulations. We’ll cover the behavior of all polymers, including elastomers, TPEs/TPVs/TPUs, thermoplastic and thermosets, fluoropolymers, adhesives, and composites. We’ll discuss hyperelastic material models, linear and non-linear viscoelastic models, and non-linear viscoplastic material models, including when to use each one.

W​ho should attend?

  • Anyone with some experience in FE modeling and some knowledge of polymers.
  • Experience with a solid mechanics FE program will help, though examples will be code-independent. Prior knowledge of material models will help as well.
  • No experience with material testing is required.

W​hat will you learn?

T​he key takeaways from this class are:

  • Identify the differences between hyperelastic, viscoelastic, plastic, and viscoplastic material models.
  • Design a test plan for polymer materials (thermoplastics, thermosets, elastomers, TPE/TPU/TPVs, composites, biomaterials, fluoropolymers, foams, etc.).
  • Select an appropriate material model for calibration.
  • Understand how to calibrate a material model to your test data.
  • Understand material model validation and its importance.

Why an E-Learning class?

Travel and training budgets are always tight! The e-Learning course has been developed to help you meet your training needs.

If your company has a group of engineers or specific training requirements across any subjects, please contact us to discuss options.

Course Content

  • Motivation and Polymer Behavior
  • Rate Dependence
  • Viscoelasticity
  • Temperature Dependence
  • Polymer Testing
  • DIC Study
  • Toe-in Correction
  • Validation Testing
  • Testing for Rate Dependence
  • Temperature dependence
  • Continuum Mechanics
  • Deformation gradient and strain measures
  • Strain energy density definitions
  • Stress from strain energy density Material Models
  • Hyperelasticity
  • Viscoelasticity
  • Non-linear Viscoplasticity
  • Designing a Test Plan

 

 

PSE

PSE Competencies addressed by this training course

FEAap13

Conduct validation studies in support of FEA

FEAsy8

Prepare a validation plan in support of a FEA study

MASkn1

Identify the materials commonly used in your industry sector and indicate which properties led to their use.

MASkn2

List material failure and damage mechanisms with cause and effect statements, for materials commonly used in your industry sector.

MASkn3

Identify those material properties commonly used in analysis and simulation within your organisation.

MASkn4

List any material temperature limits (high and low) specified for the materials commonly used in your industry sector.

MASco2

Explain the terms Isotropic, Orthotropic, Anisotropic and Homogeneous.

MASco5

Discuss the general issue of scatter in material properties relevant to your analysis and simulation and how this is allowed for.

MASco7

Describe the following constitutive behaviour for materials relevant to your industry sector: elastic- perfectly plastic, hyperelastic, viscoelastic, viscoplastic.

MASco10

Discuss situations where knowledge of material data is falling behind analysis capability.

MASco11

Discuss the terms kinematic hardening, isotropic hardening, Bauschinger effect, hysteresis loop.

MASco14

Discuss the general characteristics of thermoplastics, thermo-setting plastics and elastomers.

MASco15

If relevant to your industry sector, explain how use of a modulus and allowable stress can be used in a small displacement linear elastic analysis of a plastic component.

MASco18

Describe the effects of strain rate (if any) on the behaviour of materials used in products within your organisation.

MASco24

Describe how different classes of materials behave under stress.

MASap1

Employ material constitutive data appropriately in analysis and simulation.

MASan1

Compare test results and simulation to check that the material model chosen is consistent with the actual material behaviour

MASsy1

Specify appropriate material properties and constitutive laws for models, which are consistent with the materials being used in the environment being modelled and at the load levels specified.

MASev1

Assess the significance of simplifying material behaviour on the objectives of analyses.

PLASap1

Define elastic perfectly plastic and bi-linear or multi-linear hardening constitutive data as appropriate.

PLASap7

Using standard material data, derive a true stress vs true strain curve to be used for nonlinear analysis.

CTDkn4

List the range of creep and time-dependent constitutive models available in any finite element used.

CTDkn6

State the basic definitions of stress relaxation and creep.

CTDco10

Discuss the complexities arising from a multiaxial stress state and illustrate how these are normally handled.

CTDap1

Define creep constitutive data as appropriate.


Details

Event Type eLearning
Member Price £326.83 | $414.00 | €391.98
Non-member Price £483.14 | $612.00 | €579.44
Tutor: Sean Teller

Dates

Start Date End Date Location


Session Times






Online
How to Implement a Modelling & Simulation Strategy
NAFEMS Accredited training course

Four-Session e-learning course

2/2.5 hours per session
PDH Credits - 8

Attend the live sessions, or view the recordings at your convenience.

Please click here to view the FAQ section, or if you need to contact NAFEMS about this course.

Engineering Board PDH Credits

*it is your individual responsibility to check whether these e-learning courses satisfy the criteria set-out by your state engineering board. NAFEMS does not guarantee that your individual board will accept these courses for PDH credit, but we believe that the courses comply with regulations in most us states (except Florida, North Carolina, Louisiana, and New York, where providors are required to be pre-approved)


Special Note(s):

Just as with a live face-to-face training course, each registration only covers one person. If you plan to register more than one person, please send an email to e-learning @ nafems.org in advance for group discounts. For NAFEMS cancellation and transfer policy, click here.